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Taiwan solar manufacturers ready for rapid expansion November 24, 2008

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Executives from the Taiwan solar industry remain confident about PV cell demand in 2009 and beyond, despite the expiration of the Spain subsidy program, ongoing feedstock shortages and projections of emerging production overcapacity.

Speaking at the PV Power Expo Taiwan, held in conjunction with SEMICON Taiwan, Chi-Yao Tsai, general manager of E-Ton Solar Tech and chairman of the SEMI PV Committee in Taiwan, said that growing worldwide demand will provide a promising future for the Taiwan PV industry, now fourth among world’s cell producers.

With exhibits, business and technical programs, market briefings, international standards meetings, and other events, the inaugural PV Power Expo Taiwan on Sept. 9-11 brought together the key leaders and major companies comprising the growing Taiwan PV supply chain.

In similar fashion to the semiconductor and flat panel display industry, Taiwan has identified PV as a critical industrial sector poised for growth. In thin film technologies, Taiwan already boasts nine producers, projected to increase capacity to 209.5 MW in 2008, up from 27.5 MW in 2007. By 2010, production capacity is expected to rise to 1394 MW (Photovoltaics International).

As part of the event, PV Forums were held on: Industry Deployment, Polysilicon Materials, Thin Films, and Modules for PV Systems.

After giving a comprehensive market overview, Osamu Ikki, President of RTS, gave a promising outlook for Japan’s low carbon policies that include PV utilization rising 10 fold by 2020, 40X by 2040. While Japan Prime Minister Fakuda has recently stepped down, the policy has gained utility and political support and is expected to continue, said Ikki.

Speaking at the Industry Deployment Forum, Gerhard Styri-Hipp gave a detailed policy prescription for renewable energy. He believes that especially at this time, a systematic, long-term approach to public policy is required to ensure steady progress. In addition to giving insights in feed-in tariff policies, Styri-Hipp chided Taiwan for their inadequate support for domestic solar use (new policies are expected this year to spur domestic demand).

“PV is a very attractive market for equipment makers,” said Karsten Iltgen, Solar Analyst at Credit Suisse Securities, speaking before an audience of a 400.

“Especially for the manufacturers who hedge their bets among different technologies and customers, it’s a very nice market.”

Ilgen made a provacative comparison between the DRAM market and PV suggesting that success will be based on scale and manufacturing excellence.

While he admits this is not the conventional opinion, Ilgen believes that the trend toward vertical integration in the industry is “questionable” and that the key to the market will be cost, requiring cost efficiencies at every step in the value chain.

Of particular importance to the Taiwan and the global industry, an Environmental Health Safety (EHS) Workshop for PV was also held and well attended by key manufacturers in the region. Unlike the semiconductor and flat panel display industry, the PV industry is experiencing a rapid, widespread ramp in production comprising hundreds of new manufacturers. Thousands of new workers will be encountering complex and potentially dangerous production environments for the first time and end customers and political supporters are demanding an environmentally responsible industry.

Thin film and crystalline PV production require some of the most toxic, pyrophoric and global warming impact materials on the planet. For example, silane explosions have resulted in numerous fatalities in the semiconductor industry, and SF6 has a Global Warming Potential (GWP) 23,900 times more that CO2. Industry standards, industry education, industry best known practices, advanced abatement and other technologies, and more will all be required to ensure a safe and environmentally responsible industry.

During the EHS Workshop, silane safety procedures, emission abatement strategies, system and facility safety audit requirements, tool and start-up safety procedures, and more were presented.

PV Power Expo Taiwan also included a PV University program to attract university students to the industry and help support education-industry
partnerships, a PV Standards Working Committee to address the global standards effort, a PV Museum, and a PV Solutions Center. Over 70 manufacturers also displayed their products and solutions.

Taiwan solar makers grow sales 70 percent November 24, 2008

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Manufacturers ramp production of higher-priced cells to fullfill demand from EU and Japan.

The top solar producers in Taiwan sold $1.1 billion in cells in the first half of 2008, according to new data from the Taiwan External Trade Development Council.

That revenue represents an increase of nearly 70 percent over the same period in 2007 thanks to strong demand from Europe, the group said.

The six leading solar cell makers—Motech Industrial, Gintech Energy, E-Ton Solar Tech, Sino-American Silicon Products, Sinonar and Green Energy Technology—racked up NT$35.6 billion ($1.1 billion) in sales, up from NT$21 billion in the first half of 2007, according to data reported to Taiwan’s stock exchange.

The increased sales were in part driven by higher selling prices for solarcells because of heightened demand thanks to higher oil prices, the trade council said. Subsidies for solar in Europe and Japan also accounted for some of the increased demand.

Additionally, Gintech was one of the new solar companies significantly ramping production, the council said (see MEMC, Gintech amend solar supply deal). In October, Gintech signed a 10-year, $3 billion to $4 billion deal to buy solar wafers to make into cells from St. Peters, Mo.-based MEMC Electronic Materials (NYSE:WFR).

Motech Industrial subsidiary Motech Solar has contracted to supply 11 megawatts of six-inch multi-crystalline photovoltaic cells in 2008 to Roseville, Calif.-based Solar Power Inc., with potential for a long-term supply agreement (see Solar Power in supply agreement with Motech).

Green Energy Technology said it has secured €39.86 million ($58.77 million) in orders to supply thin-film solar modules to Germany and Spain next year.

Applied Materials is investing $17 million to expand its equipment-manufacturing center in Taiwan, and Taiwan Glass Industrial has said it plans to invest $11.9 million to start production of glass for solar cells.

And Sino-American Silicon Products recently invested €30 million ($43 million) in Italy’s Silfab, a solar-grade polysilicon startup (see Windy dealmaking leads the week).

Taiwan Premier Liu Chao-shiuan has Taiwan’s solar industry production may reach NT$500 billion by 2012.

The report from the trade council said that in the first half of the year solar cell manufacturers were the best-performing segment in Taiwan’s high technology industry , which includes semiconductors, flat-panel displays, computers, mobile phones and digital music players.

Solar power experts call for procurement review November 24, 2008

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Taiwan’s young solar power industry is gearing up for expansion, but it should become self-sufficient in procurement if it wants to increase its global competitiveness, industry experts said at an exhibition yesterday.

Tsai Hsin-yuan (蔡新源), CEO of the Industrial Technology Research Institute’s (ITRI, 工業技術研究院) southern branch, said that Taiwan’s high-tech sectors previously sought production capacity expansion before self-sufficiency in equipment procurement, which was often the case in the semiconductor and flat-panel display sectors.

“However, for the solar power sector, if we aim to achieve higher international competitiveness, we have to reverse this mindset and put equipment self-sufficiency before capacity expansion,” Tsai said.

According to ITRI, Taiwan’s solar power industry generated an output value of NT$53.5 billion (US$1.74 billion) last year. The total value is expected to rise to NT$90 billion this year before hitting NT$400 billion in 2015.

Tsai was speaking at the first Solar Optoelectronic Equipment Forum & Exposition, which was held in Tainan County yesterday.

About 400 representatives of Taiwan’s solar power industry participated in the exhibition, an organizer said.

Organized by the ITRI, the Taiwan Photovoltaic Industry Association and the Taiwan Optoelectronic and Semiconductors Equipment Association, the meeting focused on future trends in the industry while reviewing current achievements in research and development.

One trend is self-sufficiency in manufacturing equipment procurement — buying equipment from domestic companies instead of foreign sources.

Huang Ying-chien (黃英堅), a section chief at the economic affairs ministry’s Industrial Development Bureau, told the forum that only a small part of the equipment used by the local photovoltaic industry is domestically produced.

However, the bureau hoped to raise that ratio to 80 percent by 2013, Huang said.

“This goal may look difficult to achieve at present, but it will become reachable if industry-academia cooperation can be strengthened,” Huang said.

Meanwhile, R&D in advanced, efficient equipment is also essential, according to industry experts.

Lan Chung-wen (藍崇文), director-general of ITRI’s Photovoltaics Technology Center, said that the institute was working on refining the manufacturing process of silicon thin film and print CIGS (copper indium gallium selenide) solar cells.

“The production output capacity of mainstay silicon crystal-based cells relies heavily on sufficient raw material supply, which has become increasingly strained in recent years,” Lan said. “Thin film and print CIGS, however, rely more on advanced equipment and technology.”

“So far, no country in the world has successfully applied these two sets of production techniques to mass production, which means that if Taiwan can take the lead in these areas, we may gain a valuable edge over international competitors,” Lan said.

Solar power products factory opens on Kinmen November 24, 2008

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A Taipei-based solar power kits maker inaugurated a manufacturing plant on Kinmen yesterday, becoming the first high-tech Taiwan company to set up a factory on one of the country’s outlying islands.

The formal opening of the SolarGate Technology Corp. factory in Kinsha township was attended by several Kinmen County officials, including county council Deputy Speaker Hsu Yu chao and county Director of Development Lee Tzeng-tsai. SolarGate Chairman Chuang Chin-pei said the company plans to use Kinmen, located closer to southeastern China than to Taiwan, as a springboard to the massive Chinese market.

SolarGate hopes to develop Kinmen into Taiwan’s first “solar power model island,” Chuang added.

SolarGate provides international trading services for solar power products and systems, including solar cells and solar glass. The Kinmen factory will handle manufacturing and development, with raw material to be supplied by Taiwan proper.